Posts Tagged ‘Stamping’
The Cost-Effective Advantage of the Metal Stamping Industry
October 22nd, 2010 | 
Author: The materials, equipment, and processes used in the metal stamping industry have proven to be less costly than the original methods of forming metals and alloys into definite shapes. Metal stamping is the method of bending, clipping, and molding sheet metal or coil metal by stamping and pressing the material into the desired forms. The shaped metal is plated with nickel, tin, or some other metallic elements to protect it from corrosion. The most commonly used metals are stainless steel, aluminum, zinc, and nickel. They are low cost, strong, durable, hard to break, portable, and non-toxic.
The precision machining industry in North America has been on the decline due to two factors: the chronic inflation in the price of raw materials and the transportation of same, and a high level of outsourcing to China and India. Outsourcing hasn’t struck the metal stamping industry as profoundly thanks to the proximity of the Great Lakes, around which it is concentrated.
Forged metal products are those shaped by localized compressive force. Forging may be carried out at room temperature (cold forging) or at high temperature (warm forging). Stamped metal products are those shaped under a press.The old-style drop forges using the fire-and-brimstone method of forging is harmful to the environment, costly, and hard on the employees. Forming metal this way requires making the steel semi-molten so if the temperature is not estimated correctly (the workers would guess by experience decades ago) when the forge drops there are often rejects that have to be set aside, reheated, reworked, or scrapped altogether, slowing production.
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Finding the Right Metal Stamping Manufacturer
Metal stamping products could range from the simplest to the most complex mechanical parts that are used in industries like automotive, house ware, aircraft, medical and communications. Such industries are constantly looking for manufacturers that will provide them the best metal products at affordable prices.
For a manufacturer, metalworking is by far the most effective and economical method to produce different types of metals. The process involves cutting and forming sheet metal into shapes and sizes based on a client’s design and specifications. They make use of special tools such as stamping dyes, as well as the most innovative technologies that not only speed up the rate of production but also produce high quality products at affordable cost.
Sheet metal stamping is used to produce a wide variety of items like automobile panels, rain gutters, restaurant equipment, road signs and heating ducts, fabricating. As a result, installing and maintaining these items can be a hazardous job. Sheet metal stamping workers are subject to frequent cuts, scrapes, burns and falls from scaffoldings or ladders. Many times, the sheet metal stamping production process itself requires repetitive heavy lifting, bending and squatting, putting workers at risk for back, neck and muscle injuries. Knowing the proper safety procedures can help keep sheet metal stamping production workers safe on the job.
The Custom Metal Stamping Process
Today, manufacturing has embraced a wide range of advanced technologies that have enabled the reduction of turnaround time considerably. As a result, demand on the metal stamping industry has also increased as the components have to be made to be exactly suitable to the final product. This has made precision and custom metal stamping much more important in the manufacturing industry.
Custom metal stamping is the process of creating metal products according to the required sizes and shapes through a method called stamping. It involves the pressing or stamping of the metal in dies or press tools to give it the right shape. In custom metal stamping, the final products are made according to customer’s precise requirements and conditions. Custom metal stamping is used in various industries like construction, electrical, bearing, automotive, medical and janitorial, among others.
Metal stamping typically involves the normal process of metal stamping but with certain changes. These can be the change in the kind of metal to be used, changes in the size and shape of the final product, the need to produce many kinds of sizes and shapes, high quality of the tools used, the volume and the number of units to be produced, the kinds of presses required and the number of presses and dies required. Some producers are changing their processes to accommodate any volume, up to thousands of tons.
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An Introduction to Metal Stamping Machines
An Introduction to Metal Stamping Machines
An Introduction to Metal Stamping Machines
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Home Page > Home Improvement > Construction > An Introduction to Metal Stamping Machines
An Introduction to Metal Stamping Machines
Posted: May 08, 2010 |
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Metal stamping machines are used to give the exact shape and parameters to the metal products. When a metal sheet is inserted into the metal stamping machine, it can be molded into the exact shape.
The kind of shape that has to be given to the product should be pre-determined before putting the metal in the stamping machines. The customer provides a sample or a diagram of the product that has to be created. Sometimes, the customer may not even know what the final product will look like. He will come with a vague idea of what purpose the product would serve. Most metal stamping producers have designing capabilities to assist the customer with what the actual design and requirements of the product should be.
Metal stamping machines are of many kinds. They can range between the simplest manual presses to highly computerized progressive die processors that involve complicated parts. Depending on the kind of machine, the features of the product can be changed according to the customer’s requirements. The more advanced the machine, the process also becomes much faster and more efficient.
Metal stamping machines can perform a variety of functions like fine blanking, wireforming, deep drawing, fourslide and multislide stamping. Fine blanking involves the shearing of the material for producing finished parts without secondary operations.
Wireforming is the stamping of metal wire into different shapes such as springs, clips, rings and pins. Deep drawing is a cold forming process in which a flat blank of sheet metal is formed by the action of a punch forcing the metal into a die cavity. Four slide and multislide stamping is for horizontal die applications from multiple directions, done either successively or simultaneously.
There are a variety of metal stamping machines from the simplest manual presses to computerized progressive die processors that are highly advanced and involve complicated parts. Depending on the type of machine, the features of a product can be changed based on the customer’s requirements. The more advanced a metal stamping machine, the faster and more efficient the processes.
Metal stamping machine functions
A metal stamping machine can perform a variety of functions that includes fine blanking, wire forming, deep drawing, four-slide and multi-slide stamping.
Fine blanking – Shears the material to produce finished parts without secondary operations.
Wire forming – The process of stamping metal wire into different shapes such as rings, pins, clips and springs.
Deep drawing – A cold forming process using a flat, blank sheet of metal that is formed by punch forcing the metal into a die cavity.
Four-slide and multi-slide stamping – This is for horizontal die applications from multiple directions, done successively or simultaneously.
Most metal stamping companies also offer supplementary services like designing, material sourcing, prototyping, short run manufacturing, upgrading or re-designing, assembly services and specialty packaging.
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xlnb.cn is a Manufacturer and suppliers of shower drain, sheet metal stamping, metal stamping, Equipment parts by OEM/ODM service with diversified schemes.
Metal stamping of work hardenable aluminum alloy sheets
Metal stamping of work hardenable aluminum alloy sheets
Metal stamping of work hardenable aluminum alloy sheets
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Home Page > Business > Industrial > Metal stamping of work hardenable aluminum alloy sheets
Metal stamping of work hardenable aluminum alloy sheets
Posted: Dec 12, 2010 |
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Work hardenable aluminum alloy sheet material is progressively stamped to a final stamped shape in a succession of metal stamping operations. A blank sheet of annealed starting material is stamped into a least a first preform shape between heated metal stamping tools to form a preform shape and subsequently anneal the worked preform shape. After one or more annealed preform shapes have been progressively attained, the last preform shape is cooled, if necessary, and stamped to its final stamped shape between unheated metal stamping tools.
Automotive body panels and other sheet metal products have been made of suitable steel alloys by metal stamping processes at ambient temperatures. The edges of a steel sheet blank are gripped by a binder mechanism and a punch pushes and draws the metal against a generally concave forming surface. Often a steel alloy is available that is suitably formable and the metal is stretched into a complex shape, such as a body panel, without tearing, wrinkling or otherwise marring the sheet. A progressive sequence of metal stamping and, for example, piercing and trimming operations may be successively performed on a single steel sheet to make a panel with each step being completed in a matter of seconds.
Aluminum sheet alloys would be substituted for steel in many applications to save weight. For example, some Aluminum Association alloys of the 5xxx and 6xxx series have been used in sheet metal stamping operations. But such aluminum metal stamping alloys are not as ductile and formable as steel alloys and the aluminum sheet often tears if it is stamped to the same shape. The aluminum alloy work-hardens at metal stamping strain rates and some portion of the sheet yields and tears. This property of aluminum alloys has limited the product shapes to which they can be formed by high production rate metal stamping. Complex panel shapes often have to be made in multiple pieces and welded together. This usually results in higher manufacturing cost and may complicate dimensional control of the composite product.
It is an object of this invention to provide a method for using work-hardenable, magnesium containing aluminum sheet alloys in relatively high production rate metal stamping and annealing operations to form one-piece products whose stamped shape includes areas of deformation that exceed the strain limits of the starting sheet material.
A method is provided for forming a stamped configuration in a sheet of work hardenable aluminum alloy material where the sheet is drawn and/or stretched by a punch tool closing into conformance with a complementary metal stamping tool surface. The punch tool used in sheet metal metal stamping typically has convex or protruding surface regions and the opposing metal stamping tool surface has complementary concave or valley-like regions into which metal must be stretched to achieve the desired shape. The method is useful where the desired stamped configuration contains regions of elongated and deformed metal that would be torn or otherwise damaged if the sheet metal were stretched to form the local shape in a single closure of unheated metal stamping tools.
An aluminum sheet metal alloy is selected for the metal stamping of a particular part, the material having known tensile-strain properties in its cold rolled and tempered condition preparatory for metal stamping. A sheet metal blank of suitable area profile and thickness is specified for the physical requirements of the part. The capability of the blank to be stamped into the desired product shape using punch/concave cavity type cooling is assessed. Such assessment may be conducted experimentally and/or by a suitable computational model using, for example, a finite element analysis method. If it is found that the proposed part cannot be made in a metal stamping operation without tearing or wrinkling the sheet material, the following metal stamping/anneal process may be used.
The strategy of the practice of this invention is to stamp a work hardenable aluminum alloy sheet blank into a preform shape that embodies a substantial portion of the deformation required to acquire the final stamped shape of the part without marring the aluminum sheet and without excessive thinning of the sheet. In some instances a second, more severely formed preform shape may be required before a final stamped shape may be attained.
In accordance with this invention, a first set of metal stamping tools are prepared, comprising a punch tool and an opposing complementary concave metal stamping surface tool, for stretching and/or drawing the aluminum sheet blank between and against the tools into a first predetermined preform shape. The opposing tools, supported and actuated by a metal stamping press, open and close along a common axis. They open for placement of a sheet metal workpiece and close on the interposed sheet stretching and/or drawing the sheet metal between their facing surfaces to deform the sheet material into conformance. The tools are preferably made of unitary metal blocks (steel or like tool material) with provision for internal heating. The internal heating system is constructed and arranged to heat the opposing forming surfaces of the metal stamping tools to temperatures at which they can heat, by thermal conduction, a stamped sheet metal workpiece to its annealing temperature. The annealing takes place just as the metal has been deformed and is still confined between the opposing metal stamping tools.
The function of the metal stamping tools for a first predetermined preform shape is to close on a blank of the sheet metal and, thus, immediately stretch the metal into the preform shape. Typically, the preform shape is formed in a second or two. Some regions of the initially soft sheet material will be extensively deformed (elongated). Such regions will be work hardened and resist further easy elongation. But the preform shape is retained for a brief annealing period (a period, for example, of five to ten seconds after the metal stamping tools are closed) between the hot faces of the metal stamping tools.
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xlnb.cn is a Manufacturer and suppliers of shower drain, sheet metal stamping, metal stamping, Equipment parts by OEM/ODM service with diversified schemes.
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Dec 22, 2010
Metal Deburring Machines – Exactly why they’re Business-Friendly
Metal deburring machines are used to give good surface treatments which are quite vital for the overall look and feel of the products. These machines are also critical for accurate final processing.
By:
SteeMetal DeburingMachinel
Business>
Industriall
Dec 21, 2010
Business Advantages of Using Metal Deburring Machines
Deburring products such as metal deburring machines are needed for the success of one’s organization. Gone are the days when most workers would manually do the method of deburring by using their hands or with square grinder.
By:
SteeMetal DeburingMachinel
Business>
Industriall
Dec 21, 2010
how about limestone crusher manufacture in China
Limestone is a very common sedimentary rock of biochemical origin. It is composed mostly of the mineral calcite. Sometimes it is almost pure calcite, but most limestones are filled with lots of other minerals and sand and they are called dirty limestones.
By:
senmirl
Business>
Industriall
Dec 21, 2010
Metal stamping of work hardenable aluminum alloy sheets
Work hardenable aluminum alloy sheet material is progressively stamped to a final stamped shape in a succession of metal stamping operations. A blank sheet of annealed starting material is stamped into a least a first preform shape between heated metal stamping tools to form a preform shape and subsequently anneal the worked preform shape.
By:
Saphial
Business>
Industriall
Dec 12, 2010
3D Rapid Prototyping Overseas and Global Prototyping Discussed
Global Sources Group: There are very few companies dealing with 3d rapid prototyping overseas. One of them is Global Sources Group. It can boast of offering overseas rapid manufacturing. Today’s fast world speaks of competition.
By:
Saphial
Business>
Industriall
Dec 11, 2010
Declining Values for Metal Stamping Presses Expected
Press equipment is one of the most widely utilized types of machinery in manufacturing facilities. Automotive manufacturing accounts for some of the highest concentrations of metal stamping, forming and punching equipment in use today. The “perfect storm” of faltering overall economic conditions and the failing domestic automotive industry have adversely impacted the marketability of this machinery.
By:
Saphial
Business>
Industriall
Dec 05, 2010
Heat cascading regenerative sorption heat pump
In general since sorbents take up the working fluid when cooled and desorb the working fluid when heated, heat pump is said to be heat driven. Often in adsorbent and chemisorbent heat pumps two beds of sorbents are used, one to adsorb the working fluid while the other bed is desorbing the working fluid.
By:
Saphial
Business>
Industriall
Dec 01, 2010
Yiwu agent market — Products in Stock
Yiwu agent market is in Yiwu, China, which can easily be accessed from direct flights or bus. It located about 3 hours northwest of Shanghai by car. I went to the yiwu agent market last month and was pleasantly surprised by the range of products they offer and ease of doing business there. My expectations were to find a bunch of Chinese junk for sale.
By:
Saphial
Marketing>
International Marketingl
Nov 29, 2010
Truth or Posturing from the Free Agent
All Rangers fans want to know if Cliff Lee will sign as a free yiwu agent with the Texas Rangers this offseason. According to ESPN, Lee would love to be part of the Rangers next season, but that he isn’t sure if that is what will happen.
By:
Saphial
Marketing>
International Marketingl
Nov 19, 2010
Coupling arrangement including drum, flange, and connector
A flange includes a flange interior surface disposed in the first open end, a flange exterior surface disposed outside of the first open end, a flange side surface connecting the flange interior and exterior surfaces, and at least one flange receiving portion.
By:
Saphial
Business>
Online Businessl
Nov 19, 2010
Randy Moss on the Free Yiwu Agent Market
It appears as if the New England Patriots are going to give wide receiver Randy Moss the opportunity of yiwu agent market(or at least the appearance of the opportunity) to field offers for his services from the rest of the NFL.
By:
Saphial
Marketing>
International Marketingl
Nov 10, 2010
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xlnb.cn is a Manufacturer and suppliers of shower drain, sheet metal stamping, metal stamping, Equipment parts by OEM/ODM service with diversified schemes.
Posted in Metal Production |
Tags: alloy, aluminum, hardenable, Metal, sheets, Stamping, work |
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